Method of manufacture and assembly for modular water recovery system

ABSTRACT

A device recovers water from an ambient airstream. The device includes a chamber having a group of trays that hold respective amounts of liquid desiccant. A foam media element in each tray absorbs the desiccant to increase an exposed surface of the desiccant to the airstream. Fans and valves are used to control airflow through the device. A charge cycle circulates air through the device to remove water vapor from the airstream. A subsequent extraction cycle removes water collected in the liquid desiccant by a condenser communicating with the chamber. An integral heat exchanger adds heat to the chamber during the extraction cycle. A controller is used to integrate and control device operation. The desiccant trays may be selectively configurable in an array to best suit the intended installation. The trays may be arranged in column and row configurations, along with adjustable airflow patterns between each of the trays.

CROSS REFERENCE TO RELATED APPLICATION

The present application claims the benefits of and priority, under 35U.S.C. §119(e), to U.S. Provisional Application Ser. No. 61/655,316,filed Jun. 4, 2012, entitled “WATER RECOVERY SYSTEM AND METHOD,” hereinincorporated by reference in its entirety for all purposes.

FIELD OF THE INVENTION

The invention relates to a water recovery system and method ofrecovering water from ambient air. More particularly, the inventionrelates to an apparatus/device and method using a desiccant solution toextract water from the air, and then separating the water from thedesiccant. The recovered water may be treated to obtain potable water. Abyproduct of the system and method is a stream of dehumidified air thatmay be used for conditioning an interior airspace within a man-madestructure.

BACKGROUND OF THE INVENTION

Potable water is often difficult to obtain in many locations throughoutthe world. In arid climates, there is simply a shortage of water and ifwater is available, it may difficult to make the water potable waterwithout extensive water treatment resources. Even in wet climates,potable water may be in short supply because of the lack of treatmentequipment. Unfortunate events such as war or general political conflictwithin a country often results in diminished infrastructure that wouldnormally have the capability to provide potable water.

There are a number of known solutions for obtaining potable water byremoving water vapor from the ambient air. One known method includespassing an airstream over a cool surface to condense the water vapor.This technique is well known, for example, in heating, ventilating, andair conditioning units (HVAC). In these types of systems, the condensedwater however is usually considered as waste material, and is disposedof.

The use of solid and liquid desiccants is also known for extractingwater from air. In a closed loop process, ambient air is passed througha chamber containing a desiccant soaked media. As the air passes incontact with the media, moisture from the air stream is removed byabsorption into the desiccant. Heat is then applied to the desiccantmedia to vaporize the captured moisture. The water vapor is transportedaway from the chamber, and then condensed and collected. The desiccantis therefore re-concentrated and can be reused in a next water recoveryeffort.

Water recovery systems include the use of both solid and liquiddesiccants. In liquid desiccant systems, one goal is to increase theexposed surface area of the desiccants to the air stream in order tomaximize water vapor removal. One method of achieving this is to spraythe liquid desiccant in a mist onto the media. However, a misting deviceadds to the complexity and cost of the system. Systems with solid formsof desiccants may provide a more compact construction. However, soliddesiccants have relatively small exposed surface areas thereby limitingthe capability to remove water vapor from a passing air stream.

One example of a reference that discloses the use of a liquid desiccantfor recovering water from an airstream is the U.S. Patent ApplicationPublication No. 2011/0232485. The reference provides a compositedesiccant material formed by a porous polyvinyl alcohol (PVA) foam ornon-woven sheets of fiber soaked in a solution of a hygroscopicdesiccant such as calcium chloride (CaCl). The desiccant is held inpores of the fiber material ranging in size from 50 microns to 1000microns. The fiber material is provided in sheets arranged in a stack ina multi-chamber system. During an absorption phase, atmospheric orambient air flows through the chamber. The water vapor is removedthrough contact with the desiccant, and is held in the fiber material.In a water recovery phase, energy is added to the chamber in the form ofheat in order to release the water from the desiccant by evaporation.Fans circulate air through the chamber, and eventually into a waterrecovery chamber within a condensing area. Water is recovered in thecondensing area, and the dried or water lean airstream leaving thechamber may be used to condition a man-made structure. As also set forthin this reference, a control system can be used to operate fans withinthe water recovery system when conditions of humidity and the remainingcapacity of the desiccant stack are conducive to an efficient chargingoperation to remove water from the ambient air. The control system mayalso initiate a regeneration cycle when the availability of low gradeheat energy and the degree of saturation of the desiccant are conduciveto removing water from the desiccant, that is, when the degree ofmoisture in the chamber is high enough relative to the temperature of anavailable cold source for an efficient condensing operation. U.S. PatentApplication Publication No. 2011/0232485 is herein incorporated byreference in its entirety for all purposes.

Another example of a patent reference that discloses a method and devicefor recovering water from ambient air is the U.S. Pat. No. 6,156,102.Specifically, this reference discloses separating water from air by theuse of a liquid desiccant to withdraw water from air, treatment of theliquid desiccant to produce water, and regenerating the desiccant forsubsequent use. In one preferred embodiment, the method disclosedincludes providing a hygroscopic solution comprising a solute in aninitial concentration; contacting the hygroscopic solution with ambientair containing water to obtain a water rich hygroscopic solution havinga concentration of solute less than the initial concentration and awater lean airstream; separating the water lean airstream from the waterrich hygroscopic solution; releasing the water lean airstream to theatmosphere; and treating the water rich hygroscopic solution to obtainwater and to return the hygroscopic solution to its original state forre-use. U.S. Pat. No. 6,156,102 is herein incorporated by reference inits entirety for all purposes.

As described in the U.S. Pat. No. 6,156,102, the effectiveness of liquiddesiccants can be expressed in terms of both their “drying efficiency”and “drying capacity”. Drying efficiency is the ratio of total waterexposed to the hygroscopic solution as compared to the amount of waterremoved. The drying capacity is the quantity of water that a unit massof desiccant can extract from the air. The drying efficiency and dryingcapacity of a hygroscopic solution is in part dependent upon thepressure of the water vapor in the air and on the concentration of thesolute. In general, a hygroscopic solution having a high concentrationof solute and thus a low partial pressure of water vapor in the solute,more quickly absorbs water from air having a higher partial pressure ofwater vapor. Accordingly, the hygroscopic solution has an initial dryingefficiency that is relatively high. As water continues to be absorbedduring a water recovery process, the partial pressure of the water vaporin the solution increases and the rate of water absorption slows down.Eventually, the hygroscopic solution and the air may reach equilibrium,and no more water will be absorbed by the hygroscopic solution. In adesiccant regenerative process for the hygroscopic solution, thecollected water in the hygroscopic solution must be removed. U.S. Pat.No. 6,156,102 is herein incorporated by reference in its entirety forall purposes.

While the prior art may be adequate for its intended purposes, there isstill a need for a water recovery system and method that takes advantageof a modular construction in order to provide an integral capability tocontrol parameters for efficient recovery of water from an ambientairstream. There is also a need to provide a construction that is easilyadaptable to maximize water recovery for a specific application orsituation. There is also a need to provide a water recovery system andmethod in which pre-established logic can be used to control the a waterrecovery device based upon known environmental factors and taking intoconsideration the necessary amount of water to be produced. There is yetfurther a need to provide a device and method that requires a minimumamount of energy for operation, and is conducive to accepting forms ofwaste heat for operation. There is also a need to provide a waterrecovery device and method that is reliable, simple to operate, andrequires minimum intervention for daily operations. There is also a needto provide a water recovery device and method that is easy to transport,deploy and commission. There is also a need to provide a water recoverydevice in which monitoring of the concentration of the liquid desiccantsolution is achieved automatically, in order to timely and efficientlyrecover water once the liquid desiccant solution has reached its watersaturation limit. During the regenerative phase of a desiccant solution,it is preferable that the concentration of the desiccant does not becometoo high, which otherwise could result in crystallization orsolidification of the liquid desiccant resulting in a reduced efficiencyof the device until the desiccant chemical can be placed back into itsoptimal concentration with water.

SUMMARY OF THE INVENTION

The present invention includes a system and method for recovering waterfrom an ambient airstream. Additionally, the invention achievesdehumidification of the airstream by removal of the water. The device ischaracterized by a group or stack of trays that hold an amount of liquiddesiccant in each tray. A foam media absorbs or wicks the desiccant toincrease the exposed surface area between the desiccant and theairstream that is passed through an enclosed chamber that holds thedesiccant trays. A number of fans and dampers or valves are used tocontrol the airflow through the chamber.

Operation of the device includes two cycles. The first cycle is a chargecycle in which ambient air is passed through the chamber, across thedesiccant stack, and back to the environment. The desiccant causes watervapor in the airstream to be taken up and held in a foam media materialthat holds the desiccant. In a preferred embodiment, the desiccant is aliquid solution of CaCl and water that is impregnated into the foammedia. The foam media may include a thin sheet of PVA that is arrangedin an accordion folded manner to increase the surface area of the sheetthat is exposed to the airstream. Once the desiccant media has absorbeda sufficient amount of water from the airstream, an extraction cycle isinitiated to recover water from the desiccant solution. In this cycle,the chamber is isolated from the ambient air, and energy is added to thechamber in order to vaporize the water from the desiccant solution. Inaddition to heat energy, the interior pressure of the chamber may bereduced to lower the evaporation temperature required to vaporize thewater. For example, a fan can be used to remove an amount of air withinthe chamber, and then the chamber can be sealed to maintain the lowerpressure state. One or more fans circulate the air within the chamberacross the desiccant media to increase the rate of evaporation. When theinternal temperature of the chamber exceeds a dew point temperature,relative to the external ambient conditions, a condensing circuit isenabled to condense the water vapor from the internal chamber air. Theextraction cycle may also be referred to as a regeneration cycle inwhich the removal of water from the desiccant solution regenerates thedesiccant placing it in a condition for re-use in which theconcentration of the desiccant is returned to an optimal percentage.

Heat energy may be added to the chamber through a water or glycol-basedheat exchanger. There are several possible sources of heat energy thatcan be used to include solar collectors, photovoltaic cells, waste heatfrom nearby industrial sources, electrical heaters, and gas heaters,among others.

The condensed water is captured, and may be further treated in order tomake potable water. For example, the recovered water may be filtered,exposed to an ultra violet light source, mineralized, chlorinated, ormay be otherwise treated to make the water safe for consumption.

A controller is used to integrate and manage all system functions andinput variables to achieve a high efficiency of operational energy usefor water output. The controller uses sensor inputs to estimate theamount of water in the system, the power used, the power stored, and therelevant external and internal environmental conditions such astemperature, pressure, humidity, sunlight/darkness. During theextraction cycle the controller is used to control heat energy added tothe chamber and to also control the condensing rate to therefore sustaincontinuous operation for recovering water from a previous charge cycle.The controller may take advantage of sensor inputs and software thatincorporates a number of algorithms to maximize efficiency of operation.For example, the algorithms may synthesize these inputs to control heatenergy added to the chamber in a manner that minimizes energy usage fromheat delivery systems and from fans and other internal components.During the charging cycle, similar inputs and algorithms can be used tocontrol power consumption of fans and other internal components and toensure a maximum water uptake.

For both system cycles, the algorithms may define optimal operatingconditions for a known geographical area and a known calendar date whichcomprises historical data regarding average temperature, humidity, andsunlight/darkness conditions. From these algorithms, a baselineoperating sequence can be established, and then modified by actualenvironmental conditions at the time. The controller receives multipleinputs that measure temperature, humidity, and pressure of the deviceduring operation. Consequently, the controller manipulates outputs toefficiently operate the device by controlling outputs such as fans,dampers, and heat energy added to the device. During an extraction orregeneration cycle, the controller monitors the amount of water removedfrom the chamber to ensure that too much water is not removed that couldresult in a high desiccant concentration and crystallization of thedesiccant.

In another aspect of control, the invention may include a system inwhich one or more devices may communicate with remote computing deviceswithin a communications network. These remote computing devices can beused to assist in control of the device(s) and to gather data from thedevices or to send updated commands for device operation. Accordinglyeach controller may further include a wireless transmission andreceiving capability. In this regard, a system of the invention maytherefore also include multiple devices, each of the devices having awireless communication capability.

In another aspect of control, the invention may include “location based”capabilities in which Global Positioning System (GPS), magnetometer orother location based sub-systems are used to identify location andorientation of the installed system. This information can be used tofurther exploit data about geographical and/or weather conditions toenable better system efficiencies. For example, knowledge of orientationand duration of sunlight, directions of prevailing winds, etc may beused to obtain better efficiencies for solar energy extraction andminimized fan power needs, respectively.

In another feature of the invention, the device has a modularconstruction in which the desiccant trays can be arranged in a desiredconfiguration. For example, the trays can be stacked vertically upon oneanother in a single column configuration. In another configuration, thetrays can be stacked vertically upon one another in multiple columnsthat are connected to one another, thereby forming a combination ofhorizontal rows and vertical columns. In yet another configuration, thetrays can be stacked both vertically and connectedlaterally/horizontally in an irregular configuration. This irregulararrangement is advantageous, for example, if the device needed to beincorporated within a space that itself that had an irregular shapedopening, or the surface upon which the device is mounted is not flat.

Additionally, the airflow pattern through the device can be modifiedwith selective configuring of removable panels defining the separationbetween horizontally adjacent panels. Further, adjustable sized openingscan be provided in each of the sidewalls of the trays so that a user canspecifically configure the desired airflow pattern.

In another feature of the invention, the particularpattern/configuration of trays chosen for installation can be referredto as the desiccant tray array for the installation. The arrays caninclude vertical, horizontal, and irregular array combinations.

Because of the vertical and horizontal array combinations that can beachieved with the device, a user has a nearly limitless number ofconfigurations options available, which enables the user to optimize thedesired water producing capability of the device by varying the numberof trays incorporated and the particular configuration of the trays inan array.

Further, the modular construction takes advantage of uniform sizedtubing and couplers/flanges that allow for easy assembly and disassemblyof the device. Further, the fans and dampers may also be of uniformconstruction, therefore allowing interchangeability among components,for ease of assembly/disassembly.

In yet another feature of the invention, the modular construction allowsfor a number of different options for adding heat energy to the device.Each of the desiccant trays may be configured to connect to a heatingassembly. The heating assembly, in a preferred embodiment, may include aheating coil placed in close proximity to heat distribution fins. Theheating assembly itself may be configured as a stackable tray unit.

In yet another feature of the invention, the airflow through the chamberof the device may be dynamically configured to optimize desired waterextraction. For example, each of the desiccant trays may include airflowopenings on one or more sides of the trays that control the direction ofairflow through the chamber. In one example, the airflow may take atorturous path through the chamber in which there is a single or serialpath through each of the desiccant trays. In another example, theairflow may take a parallel flow pattern through the chamber in whichthere may be multiple paths available for airflow through the chamber.Accordingly, airflow through the chamber may be configured to best matchfan capabilities in moving an optimum flow of air through the device.

In yet another feature of the invention, the dried airstream that isproduced when leaving the device may be used for a number ofapplications, such as providing a humidity controlled airstream tocondition an airspace within a building or other man made structure.Particularly in hot, humid climates, the dried airstream produced cangreatly improve working and living conditions within habitable spaces.

Although calcium chloride is disclosed for use as a preferred chemicalhygroscopic desiccant, it should be understood that there are a numberof other hygroscopic desiccants that could be used. For example, lithiumbromide, magnesium chloride, and lithium chloride are known as effectivehygroscopic desiccants. However, one advantage of calcium chloride isthat it is a non-toxic chemical, and is therefore safe to use.

Although the invention is described with respect to a preferredembodiment in which the desiccant is employed through a liquid solution,it is also contemplated that the desiccant can be initially employed asa solid. For example, the desiccant media can be pre-soaked in asolution of the CaCl or other hygroscopic desiccant, and then thedesiccant media is dried prior to use. The pre-soaking of the desiccantmedia can effectively disperse the desiccant chemical within thedesiccant media. Another method in which to employ a solid desiccant isto spray the desiccant media with a desiccant solution, and allowing thedesiccant media to dry prior to use. Yet another method to employ asolid desiccant in the desiccant media is to directly apply a solid formof the desiccant to the desiccant media, such as a desiccant chemical ina powdered form in which the powder then adheres to the desiccant media.Yet another method as further discussed below is to simply charge thedesiccant trays with an amount of dry desiccant chemical, and thenconduct a charge cycle.

It should also be understood that reference to a “liquid desiccant”, a“liquid desiccant solution”, or variations thereof, refers generally tothe use of a desiccant chemical that is initially deployed with a liquidcomponent to form the solution. However, the desiccant chemical becomesdried within the media material during an extraction cycle, andtherefore, the desiccant may become a semi-solid/gel or a solid. Then,during a subsequent charge cycle, the desiccant chemical is re-wetted,and may be returned to solution; to include an over saturated solutionthat may drip back into the desiccant tray.

In one aspect of the invention, it can be considered a system forrecovering water from ambient air. In another aspect of the invention,it can be considered an apparatus for recovering water from ambient airwith options for manual control, automatic control, or combinationsthereof. In another aspect of the invention, it can be considered asystem for dehumidifying ambient air for purposes of providingconditioned air for an interior space of a man made structure.

In another aspect of the invention, it may include varioussub-combinations of the system and device. These sub-combinations mayinclude (1) the desiccant stack, (2) the heat exchanger with thedesiccant stack, (3) the desiccant stack and the condenser, (4) thedesiccant stack, heat exchanger, and condenser, and (5) and thedesiccant stack, heat exchanger, and condenser further in combinationwith a controller. Each of these sub-combinations has utility.

Other aspects of the invention include a construction for a desiccantcartridge, a method of selectively controlling air flow through achamber for a water recovery device, a modular construction for a waterrecovery device utilizing easily assembled components, a method forcontrolling a charging cycle of a water recovery apparatus including theuse of algorithms to optimize operation, a method for controlling anextraction cycle of a water recovery apparatus including the use ofalgorithms to optimize operation, a method of operating a water recoverydevice including the use of algorithms to minimize energy usage, amethod of operating a water recovery device including the use ofalgorithms to provide an even and continuous operation of a waterrecovery device, and a method of controlling operation of a waterrecovery device incorporating a plurality of control inputs includingvarious sensors, weigh scales, and flow meters.

Yet further aspects of the invention include a water recovery deviceutilizing multiple energy sources to power an extraction cycle, a methodof determining optimal formulations for a liquid desiccant solution usedwithin a water recovery device, a construction for a desiccant mediaincluding a formulation for a liquid desiccant solution, a waterrecovery device including configurable desiccant media cartridges, amethod for selective and dynamic control of a liquid desiccant solutionused within a water recovery device, a water recovery device includinginsulating and sealing components that effectively isolate airflowthrough the device and otherwise provide optimal temperature andpressure conditions within a chamber of the device, and a method fordetermining an optimal initial desiccant formulation of a water recoverydevice considering relevant geographical data corresponding to thegeographical location where the device is to be installed.

Yet further aspects of the invention include a method of manufacturing amodular water recovery system. Generally, according to this method, themodular components which make up the system greatly simplify and allowrepeatability for manufacturing on a large scale. For example, thedesiccant trays can be made from a single mold, which therefore preventshaving to specially modify or change desiccant trays among differentinstallations. The particular capacity of an installation is thereforesimply a function of the particular number and shaped configuration ofthe trays. Similarly, the means to seal gaps between connected desiccanttrays can be a single gasket design, which again greatly simplifiesmanufacturing on a large scale. With respect to the manifolds that areused to interconnect the desiccant tray stack (s) to the condenser bythe various inlet and exhaust lines, these manifolds can be designed sothat only a friction fit is required to seal the manifolds with thelines. Also, the particular components in the inlet and exhaust lines toinclude the various baffles and valves may also be designed so that onlya friction fit is required to seal these components with their adjacentlines. Therefore, there is no assembly or manufacturing requirement toseparately seal or join these components. Additionally, since the mediamaterial is employed within a replaceable desiccant cartridge,replacement of the media material achieved by simply separating adjacentdesiccant trays, removing the existing desiccant cartridge, andreplacing it with a new one. The desiccant cartridges themselves are ofa repeatable and simplified construction. The media material is heldwithin a frame, and an internal wire support element is used to supportthe media material in a desired pattern. The shape of the wire supportcan be changed to therefore change the pattern of the media material,and the airflow characteristics/pattern through the correspondingdesiccant tray. The frame, wire support, and media material can all beassembled by hand, or could be assembled within a simplifiedassembly-line process in which the media material could be attached tothe wire support by continuously feeding the media material, and thenrotating/shifting the wire support to receive the media material beingfed.

Because of the modular construction of the system, it is possible toassemble it without any special equipment, and most of the componentsmay be connected within the system by hand. Because of this modulardesign, this provides a great advantage for installation of the systemat remote locations. Additionally, because of the use of the desiccanttrays, the particular capacity of the system can be incrementallymodified to match site specific requirements by increasing or decreasingthe number and particular configuration of the desiccant trays used.

In yet another aspect of the invention, the assembly of the system alsorelates to a very simplified startup method in which there is no specialtreatment or handling requirements with respect to the media materialand desiccant used. In one embodiment, this includes a method of initialstartup of a water recovery device in which an amount of dry desiccantis placed within each of the desiccant trays, and a charge cycle isconducted to pass ambient air through the device. Over time, the drieddesiccant chemical within the trays absorbs water vapor and becomes adesiccant solution. This desiccant solution then wicks upward throughthe media material without requiring any intervention by the user. Overadditional time, the desiccant wicked into the media material reaches astate of equilibrium in which a certain amount of the desiccant chemicalwill remain impregnated within the media material for subsequent chargecycles. This “automatic” startup method again provides numerousinstallation advantages in which it is not necessary for a user tocontinually monitor startup, or to otherwise manually intervene withoperation of the device.

Because the desiccant material is oriented vertically with respect tothe respective desiccant trays and within the confines of the trays, thedesiccant chemical can be “wicked” up through the material, and excesschemical will be conserved by falling back into the trays, either as drychemical desiccant after an extraction cycle, or as a saturated liquidsolution during a charge cycle. This conservation of desiccant chemicalalso provides a number of advantages for startup and continuingoperation of a device.

Considering the above features and advantages of the invention, theinvention can be considered, in one aspect, a method of assembling amodular water recovery device comprising: providing a plurality ofdesiccant trays, each of said desiccant trays having upper and lowersurfaces configured for receiving a sealing gasket; providing aplurality of desiccant media cartridges, one media cartridge beingplaced in respective ones of the desiccant trays; selectively verticallystacking a plurality of the desiccant trays; providing a plurality ofthe sealing gaskets, one sealing gasket placed between each ofvertically stacked desiccant trays; providing a plurality of inlet linesand exhaust lines, at least some of said inlet lines and exhaust linesincluding respective baffles and valves; providing a condenser; andinterconnecting the plurality of desiccant trays to the condenser withselected inlet and exhaust lines, and selected baffles and valves.

The invention can be considered, in another aspect, a method ofoperation of a water recovery device that recovers water vapor from anambient air source, said method comprising: providing a plurality ofdesiccant trays, each of said desiccant trays having upper and lowersurfaces configured for receiving a sealing gasket; providing aplurality of desiccant media cartridges, one media cartridge beingplaced in respective ones of the desiccant trays; providing a desiccantchemical and placing an amount of said desiccant chemical in each ofsaid trays; selectively vertically stacking a plurality of the desiccanttrays; circulating ambient air through said desiccant trays; absorbingwater vapor by the desiccant chemical in the desiccant trays; creating adesiccant solution in the desiccant trays by water vapor absorbed by thedesiccant chemical; arranging media material in the desiccant cartridgesin a vertical orientation; and wicking the desiccant solution into themedia material to disperse the desiccant solution.

In yet another aspect of the invention, it may be considered a method ofassembling a modular water recovery device comprising: providing aplurality of desiccant trays; determining installation specificrequirements for the water recovery device; configuring the desiccanttrays in an array having a plurality of the desiccant trays arranged ina vertical column or a horizontal row, each column and row having aplurality of desiccant trays taking into consideration the requirements.

In yet another aspect of the invention, it may be considered a method ofassembling a modular water recovery device comprising: providing aplurality of desiccant trays; providing a plurality of desiccant mediacartridges, one media cartridge being placed in respective ones of thedesiccant trays; said media cartridges each including a plurality ofvertically oriented sections of media material, and said sections beingspaced laterally; each said media cartridge being supported on a bottomsurface of a corresponding desiccant tray in which the media cartridgeis placed; and selectively vertically stacking a plurality of thedesiccant trays.

The preceding is a simplified summary of the disclosure to provide anunderstanding of some aspects of the invention. This summary is neitheran extensive nor exhaustive overview of the disclosure and its variousaspects, embodiments, and/or configurations. It is intended neither toidentify key or critical elements of the disclosure nor to delineate thescope of the disclosure but to present selected concepts of thedisclosure in a simplified form as an introduction to the more detaileddescription presented below. As will be appreciated, other aspects,embodiments, and/or configurations of the disclosure are possibleutilizing, alone or in combination, one or more of the features setforth above or described in detail below. Therefore, other features andadvantages of the present disclosure will become apparent from a reviewof the following detailed description, taken in conjunction with thedrawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic diagram of the device of the invention in onepreferred embodiment;

FIG. 2 is an exploded perspective view of a desiccant tray and desiccantmedia cartridge;

FIG. 3 is another perspective view of the desiccant tray with thedesiccant media cartridge mounted within the tray, and also illustratinga removable side wall or panel that enables the tray to be connectedhorizontally to another tray;

FIG. 4 is a vertical section of the desiccant tray of FIG. 2 showingdetails of the arrangement of the desiccant media cartridge and anamount of desiccant solution within the tray;

FIG. 5 is an exploded perspective view of a heat exchanger assembly;

FIG. 6 is a perspective of the assembled heat exchanger assembly of FIG.5;

FIG. 7 is a vertical section of a desiccant tray mounted over a heatexchanger assembly, illustrating the relationship between heatdistribution elements of the heat exchanger and the desiccant tray;

FIG. 8 is a fragmentary perspective of the device in a preferredembodiment;

FIG. 9A is a perspective view of a preferred embodiment of a desiccantstack including a plurality of vertically stacked desiccant traysarranged in a single column configuration or array, a heat exchangerassembly located beneath the desiccant trays, and a stack exhaustmanifold for directing exhaust air from the desiccant stack;

FIG. 9B is a perspective view of an alternate preferred embodiment of adesiccant stack including a plurality of vertically stacked desiccanttrays arranged in two side-by-side columns, in which one or more of thetrays between the respective columns may be connected horizontally forcreation of a modified airflow pattern through the device;

FIG. 9C is a perspective view of yet another preferred embodiment of adesiccant stack including a plurality of vertically stacked desiccanttrays arranged in three side-by-side columns, in which one of thecolumns has a fewer number of trays, thereby resulting in an irregularshaped tray configuration;

FIG. 9D is an enlarged fragmentary plan view of two horizontallyadjacent trays illustrating removable sidewalls or panels, andconnection details allowing trays to be connected horizontally to oneanother;

FIG. 10 is a vertical section of FIG. 9 illustrating the relationshipbetween the desiccant trays and the heat exchanger assembly in thesingle column configuration;

FIG. 11 is a schematic diagram of a desiccant stack, and oneconfiguration for an airflow path through the chamber, referred toherein as a parallel flow path;

FIG. 12 is another schematic diagram of a desiccant stack, and anotherconfiguration for an airflow path through the chamber, referred toherein as a serial flow path;

FIG. 13 is an exploded perspective of components of the device includinga fan and damper/valve combination;

FIG. 14 is an assembled perspective of the components of FIG. 13;

FIG. 15 is a schematic diagram of components of a controller that may beused in conjunction with control of the device; and

FIG. 16 is a schematic diagram of a communication system, including aplurality of devices with integral controllers operating within acommunications network in which one or all of the devices maycommunicate with other communication nodes of the network, to includedownload and upload of data and commands.

DETAILED DESCRIPTION OF THE DRAWINGS

Referring to FIG. 1, a schematic diagram is shown for purposes ofillustrating the major functional components of a device of the system.Specifically, the device 10 includes a housing 12 that defines thereinan interior space or chamber for receiving a flow of air to remove watervapor from the airstream. The chamber is more specifically defined asincluding a desiccant stack 14 including a plurality of desiccant trays74 (see FIG. 2) that each holds a desiccant media material.

Each of the trays 74 have a quantity of a liquid desiccant solutionplaced in contact with the desiccant media material that wicks orabsorbs the solution, as set forth further below with respect to thedescription of the FIGS. 2-4. The device 10 further includes one or moreheat exchanger assemblies 16 for providing heat to the chamber. A weighscale 18 is used to monitor the mass of water vapor that is collectedfrom the airstream during a charge cycle, as well as the mass of watervapor that is removed from the liquid desiccant solution during anextraction cycle.

An ambient or environmental or ambient air intake line 20 provides anentry point for the ambient air to enter the chamber area. The ambientair entering the chamber follows a flow path 22 through the heatexchanger assembly 16 and the desiccant stack 14. In the schematicdiagram of FIG. 1, the flow path 22 illustrates a winding or torturouspath, which is explained in more detail below with respect toconfigurable flow paths shown in the FIGS. 11 and 12. An exhaust line 24returns the airstream that has traveled through the chamber back to theatmosphere. Alternatively, the exhaust line 24 may communicate withductwork of a man made structure (not shown) to provide a conditionedairstream for the structure.

The airstream through the chamber may take one of several paths,depending upon the particular cycle in which the device is operating atthe time. In the case of a charge cycle, the airstream is exhausted tothe atmosphere or manmade structure through the exhaust line 24. Duringan extraction cycle, air within the chamber exits the chamber throughthe condenser inlet line 26 that interconnects the chamber with thecondenser 28. Also during an extraction cycle, prior to when air withinthe chamber reaches the desired saturated state ready for condensing,air is re-circulated through the chamber by re-circulating line 72, asalso discussed below.

FIG. 1 also schematically illustrates a cooling coil 30 that is used tocondense the moist airstream for extraction of water vapor from theairstream. An ambient air cooling line 32 is also illustrated within thecondenser 28. During the extraction cycle, ambient air is used as thecooling source for condensing the warmer, moist airstream that hasentered the cooling coil 30. A water collection container 34 is providedfor collecting the condensed water by water line 36 that interconnectsthe condenser 28 to the container 34. A weigh scale 38 may also be usedto monitor the amount of water extracted. In conjunction with scale 18,the scale 38 provides control inputs for monitoring water recovery.

The heat exchanger assembly 16 includes a heat source 40. The heatsource 40 in the schematic of FIG. 1 is shown as a solar collector orphotovoltaic cell; however the heat source could be many other sourcessuch as an electric or gas heater, or available waste heat sources. Forexample, the heat source could include waste heat from an industrialprocess, or waste heat captured from the exhaust manifold or engine of avehicle. A closed loop heating line 44 is used to re-circulate an amountof heating fluid. As shown, the heating line 44 traverses through thechamber and in close proximity with the desiccant stack 14. The heatingfluid 42 may be a conventional heating fluid such as water or glycol. Aheating fluid container 45 is provided to store the heating fluid. Afluid pump 70 is used to re-circulate the heating fluid 42 through theheating line 44. Although FIG. 1 illustrates the heat source 40 andcontainer 45 as separated from the other components of the heatexchanger assembly 16 within the chamber, it shall be understood thatthe heat exchanger assembly 16 could be housed in a number of differentconfigurations to accommodate the particular application which thedevice is being used.

A controller 84 may be used to provide automatic control of theoperation of the device. The controller 84 may take the form of knownindustrial controllers that accommodate control inputs and outputs, anda processor with integral software or firmware. With respect to inputs,the device may be monitored by a number of temperature sensing devices46, such as thermocouples or RTDs. In FIG. 1, there are a number oftemperature sensors shown at various locations throughout the device.Within the heat exchanger assembly, a number of temperature sensingdevices 46 are also shown to include sensors located within the heatexchanger, and within the heating line at the entrance and exit from theheat source 40. A number of temperature sensors are also illustratedwithin the desiccant stack 14, as well as within the condenser 28.

In addition to temperature control, the FIG. 1 also illustrates a liquidflow sensor 48 that measures the flow rate of the heating fluid 42through the heating line 44. An airflow sensor 49 may also beincorporated within the exhaust line 24 to monitor the flow rate of airthrough the chamber. Further, a number of relative humidity sensors 50may be incorporated within the device to measure relative humidity ofthe airstream. As shown in FIG. 1, relative humidity sensors 50 may beco-located with temperature sensors 46 at the exhaust line 24, at thecondenser return line 73, and at other selected locations in which itmay be desirable to monitor the relative humidity.

With respect to controlling airflow through the device, a number of fansmay be used to precisely control airflow. Referring again to the FIG. 1,the fans may include an intake fan 52 communicating with the air intakeline 20, an exhaust fan 56 that communicates with the exhaust line 24, acondenser fan 68 that introduces air into the condenser 28 alongcondenser inlet line 26, a re-circulating fan 64 that re-circulates airthrough the chamber through re-circulating line 72, and an ambient aircooling fan 69 that introduces ambient air into the condenser 28.Control of air flow through the device is also achieved through a numberof dampers or valves. Again referring to the FIG. 1, the group of valvesmay include an air intake valve 54 mounted in the air intake line 20, anexhaust valve 58 that is mounted in the air exhaust line 24, a condenserinlet valve 62 that is mounted in the condenser inlet line 26, and are-circulating valve 66 that is mounted in the condenser return line 73.

Referring now to FIGS. 2-4, a desiccant tray 74 is illustrated inaccordance with a preferred embodiment. The tray 74 includes sidewalls90, and a base 96. One or more of the sidewalls 90 may include rodreceiving channels 94 that receive rods or dowels (not shown) thatstabilize the connection between stacked trays 74. At least one pair ofopposing sidewalls 90 may include an interior flange 92 for mounting asealing gasket 75 (see FIG. 8). Preferably, there is a sealing gasketplaced between each stacked tray 74 to thereby limit airflow lossthrough the chamber. The base 96 holds an amount of liquid desiccantsolution 110 (FIG. 4). The base 96 includes base sidewalls 98, and oneor more of the sidewalls 98 may include a plurality of airflowcirculation slots or openings 100. As shown, these openings 100 aredisposed at the upper portion of base sidewalls 98, above the liquidline 112 of the liquid desiccant solution 110, and below the top edge ofthe sidewalls 90. FIGS. 2-4 also illustrate a desiccant media cartridge82 that is placed within the desiccant tray 74, as best illustrated inthe FIG. 3. The media cartridge 82 is shown as a rectangular shapedelement that fits within the confines of base sidewalls 98. The mediacartridge 82 includes a media frame 102 that holds media material 120 inan accordion folded configuration. The media frame 102 may also includeone or more frame panels 104 that can be used to direct airflow throughthe chamber by preventing air from passing through the panels 104. Inthe FIG. 2, it is intended to show that the two end walls of the mediaframe 102 include media frame panels 104, while the opposing sidewallsof the media frame 102 remains open thereby allowing airflowhorizontally through the media cartridge 82. In order to stabilize theopen sides of the frame 102, the frame may further include screensupports 106 comprising a plurality of wire elements as shown.

Referring to FIG. 4, the media material 120 is illustrated in the formof a thin sheet that is held in the accordion folded configuration tothereby maximize the exposed surface area of the media material to airpassing through the chamber. As shown, the desiccant solution 110 fillsa portion of the base 96, and the lower end of the media material 120 issubmerged in the fluid solution 110. As mentioned, one example of anacceptable media material may include a thin sheet of PVA foam, anabsorbent foam that readily wicks the desiccant solution 110. In orderto maintain the media material in the accordion folded configurationwith uniform gaps or spaces between the folds of material, an internalwire support 122 may be used for stabilizing the media material. Whenthe media material 120 absorbs or wicks the desiccant solution 110, thematerial serves to evenly distribute the desiccant solution in largesurface area within a confined space. Accordingly, the media material120 and the desiccant solution 110 provide a hygroscopic feature toeffectively remove water vapor from a passing airstream. As shown in theFIG. 4, the media material 120 is preferably oriented in a parallelrelationship with the flow of air, thereby enabling air to pass throughthe gaps between the folds of the media material. In this orientation,the airstream maintains significant contact with the exposed surfaces ofthe media material. As air continues to flow through a media cartridge82, the amount of water vapor retained in the media material increases.It is possible for the amount of retained water vapor to exceed theliquid holding capacity of the media material, resulting in dripping ofthe desiccant solution into the pool of desiccant fluid 110. Asdiscussed further below, it is advantageous to begin an extraction cycleprior to complete saturation of the media material.

The thickness of the media material, as well as the configuration of themedia material in terms of the size of the gaps between folds of themedia material can be adjusted to meet the desired water recovery needsfor a particular use. Thinner sheets of material with larger gapsbetween folds of the material allows for better airflow through thechamber, thereby reducing the airflow pressure drop through the chamber.However, this configuration of the media material limits the amount ofwater vapor that can be removed from the airflow. Reducing the size ofthe gaps between the folds of the media material and increasing thewidth of the media material results in increased capability to removewater from the airflow, but with the disadvantage of increased pressuredrop through the chamber therefore requiring greater fan capacity inmoving air through the chamber. It is therefore contemplated to adjustthe particular configuration of the media material so that waterrecovery is achieved to meet the needs of the particular use of thedevice without excessive air pressure drop through the device that mayexceed the capacity of the fans.

The desiccant solution 110 is placed in each of the trays 74. This maybe done manually at the start of operation of the device. As the devicecontinues to operate, it may be necessary to replenish the desiccantsolution. For example, some portions of the desiccant media that absorbthe desiccant solution may become dried and crystallized, therebypreventing reactivation of the desiccant chemical without cleaning andre-soaking the desiccant media. In lieu of manually replacing thedesiccant solution 110, it is also contemplated that the desiccantsolution 110 may be automatically replenished. A desiccant solutionreservoir (not shown), and a water reservoir (not shown) may have fluidconveying lines that connect to each or selected ones of the trays 74.Each of the trays may also include a liquid level sensor (not shown)and/or a desiccant concentration sensor (not shown) to sense theconcentration of the chemical desiccant. Chemical concentration sensorsare devices that measure the electrical potential of a solution, andchanges in the electrical potential correspond to known changes in theconcentration of a chemical within the solution. Based on inputs fromthese sensors, replenishment valves (not shown) mounted in the fluidconveying lines could be selectively opened to release a designatedamount of water and/or desiccant solution in order to replenish thedesiccant solution in the trays. In many cases, it may only be necessaryto add water back to the desiccant solution in order to place it at theoptimum desiccant concentration.

Referring now to FIGS. 5 and 6, components are illustrated for the heatexchanger assembly 16 that reside below a desiccant stack 14. As shown,the assembly includes a housing 76, including sidewalls 130 and a bottomwall or base 128. One side of the housing 76 includes a tubing manifold132 with openings to receive corresponding tubing sections 134.Extending upward from the base 128 is a plurality of baffles 140 thatare used to support the heating distribution element 78. As shown, theheating distributional element 78 is also an accordion folded elementthat fits between the sidewalls 130, and is disposed above the heatingline 44. The heating line 44 is configured in a winding path to therebymore evenly transfer heat to the heat distribution element 78. Theheating line 44 passes through one of the sidewalls 130 as shown in FIG.6, and communicates with the heat source 40 and container 45 (FIG. 1).Optionally, a wire support element 136 may be disposed within thehousing 76 in order to maintain the heating element 78 in its accordionfolded configuration. The heat distribution element 78 may be made fromaluminum or another type of corrosive resistant conductor. The housing76 may also include rod receiving channels 138 that align with channels98 of the desiccant trays 74 to receive stabilizing rods (not shown)that help to hold the desiccant stack and heat exchanger assembly in astabilized vertical orientation.

Referring to FIG. 7, the arrangement of a desiccant tray 74 is shownwith respect to the heat exchanger housing 76. As shown, the base orbottom portion of the desiccant tray 74 is located in close proximity tothe upper surfaces the heat distribution element 78. This orientationmay allow for most efficient heat transfer to the overlying tray 74.FIG. 7 also illustrates the available space for air entering the devicein which the air first passes through the gaps between adjacent sectionsof the heat distribution element 78. The airstream is then directedupwards, through the openings 100 in the base sidewall 98 of the tray.Next, air is forced horizontally through the gaps in the media material120 and substantially parallel with the orientation of the mediamaterial 120. The air then travels upward into the next desiccant tray74. The path of airflow through this next desiccant tray is dictated bythe orientation of the openings 100 in the base sidewalls 98 of thetray.

Referring to FIG. 8, a preferred embodiment is illustrated for thedevice 10 with respect to construction details for the desiccant stack14, heat exchanger 16, and the group air conveying elements includingfans, valves, conveying lines, and connectors. More specifically, theFIG. 8 illustrates a desiccant stack 14 arranged in a plurality ofdesiccant trays 74 stacked vertically upon one another over a singleheat exchanger assembly 16. The most upper tray 74 is removed forillustration purposes to shown a sealing gasket 75 that is placedbetween stacked trays. The most upper tray includes a top cap (notshown) that is sealed with respect to the sealing gasket 75. The stackexhaust manifold 80 is also shown in which airflow from the chamber isreturned to the atmosphere through lines 24. As shown in thisembodiment, instead of a single exhaust line 24, there is a pair ofexhaust lines 24 arranged as the outside pair of conveying lines in thegroup of four adjacent lines. The embodiment of FIG. 8 is intended toillustrate that some of the conveying elements may be provided induplicate for better airflow control of the device. Accordingly, inaddition to duplication of the exhaust lines 24 and associated fans andvalves, the FIG. 8 also illustrates duplication of the condenser inletline 26, re-circulating line 72, return line 73, and the associatedvalves and fans for these lines. FIG. 8 also shows an optional fan 75associated with each return line 73 if additional force is required toremove the air from the condenser 28. In the event a particularinstallation of the device calls for the dual line configuration such asshown in this figure, it may also be advantageous to incorporate airdistribution manifolds at the junctions between these lines and thecondenser in order to simplify the connections between the lines and thecondenser. Accordingly, the FIG. 8 also shows respective manifolds 81and 83. In FIG. 8, the condenser 28 is shown in a schematic form only,and it shall be understood that the distal free ends of the lines 26 and73 interconnect with the inlet and outlet of the condenser coil 30. Ifmanifolds 81 and 83 are employed, these manifolds communicate with theinlet and outlet of the condenser coil 30, respectively. Because of theangle of view in FIG. 8, another inlet line 20 and associated conveyingelements cannot be seen, but the FIG. 8 is intended also to representthat there can also be duplication of these elements. FIG. 8 does notillustrate all of the other components of the condenser as shown in FIG.1, but it shall also be understood that the condenser includes theseother elements. Additionally, it is contemplated that the condenser 28could have more than one condenser coil 30. Thus, if a dual lineconfiguration is used such as shown in FIG. 8, it is also contemplatedthat each of the line pairs 26 and 73 could be connected to separatecoils 30.

In terms of the modular construction of the device, it is clear that thedesiccant trays 74 may be conveniently stacked on top of one another ina space saving arrangement. Additionally, the location of the variousfans and valves may be conveniently located adjacent the desiccant stackto maintain a relatively small device profile. The lines for conveyingairflow may be a plurality of uniform tubing sections, and the tubingsections may connect to one another by a friction fit. Therefore, it isunnecessary to provide sealing gaskets between each and every tubingsection. As discussed in more detail below with respect to the FIGS. 13and 14, the modular construction of the invention further allows forfriction fit attachments between the sections of tubing and the variousvalves and fans.

Referring to FIG. 9A, a desiccant stack 14 is illustrated in the samearrangement as shown in the FIG. 8, but with the various tubingsections, valves, and fans removed. This embodiment may be referred toas a single column configuration or array in which the desiccant traysare placed vertically on top of one another.

As shown in the FIGS. 9B and 9C, it is also contemplated that adesiccant stack could include combinations of both vertically andlaterally/horizontally extending desiccant trays. Referring first toFIG. 9B, this embodiment illustrates two side-by-side columns of trays,in which one or more of the trays may be connected to one anotherhorizontally, as described with respect to FIG. 9D below. In theembodiment of FIG. 9B, it is also shown that each of the columns hasrespective heat exchanger assemblies 16, stack exhaust manifoldassemblies 80, and tubing manifolds 132. It is also contemplated thatside-by-side columns of trays can also be equipped with a single heatexchanger assembly that spans continuously across the base of thedevice, in which the heating elements and other components of the heatexchanger may be expanded in size. It is also contemplated that theside-by-side columns of trays may be equipped with a single stackexhaust manifold assembly which may also span continuously across theupper end of the device, as well as a single tubing manifold which wouldspan continuously across the bottom edge of the device to accommodatethe particular tubing connections for the installation. Although theFIG. 9B illustrates to side-by-side columns of trays, additional columnsof trays may be added to provide a device with the necessary waterrecovery capabilities. One can appreciate that, because of the modularcapabilities of the invention, there are almost a limitless number ofways in which the device can be configured.

Referring to FIG. 9C, this embodiment illustrates an example of how thedevice may be expanded horizontally with three side-by-side verticalcolumns. This embodiment also illustrates that one of the columns mayhave fewer trays that are vertically stacked, thereby resulting in adevice which has an irregular shape. One or more of the trays may alsobe connected to one another, horizontally in order to provide aparticular desired airflow pattern through the device. With respect to ahorizontally extending group of desiccant trays 74, each of the trays,or a fewer selected ones of the trays may also include a tubing manifold132 in lieu of solid sidewalls 90 and 98 enabling horizontally adjacenttrays 74 to communicate with one another by tubing sectionsinterconnecting the trays by their corresponding manifolds 132.Therefore, one can again appreciate the highly configurable nature ofthe device in terms of adjusting its shape and size for a particularuse.

FIG. 9D is an enlarged fragmentary plan view of two horizontallyadjacent desiccant trays 74 illustrating removable sidewalls or panels95, and connection details allowing the trays to be connectedhorizontally to one another. More specifically, one of the trays 74includes a connecting flange 91, while the adjacent tray 74 includes anopposing connecting extension 93. The connecting flange 91 has a channel101 that receives the connecting extension 93 in a friction fit.Therefore, a horizontal connection may be facilitated between the twohorizontally adjacent trays 74 without the requirement of an additionalsealing gasket. As shown, each of the trays 74 also has respectivesidewall track assemblies 97 in which the removable sidewalls or panels95 are secured within their respective slots 99. Accordingly, when twohorizontally adjacent trays 74 are connected to one another, thesidewalls/panels 95 can be removed enabling horizontal airflow betweenthe two trays 74. This horizontal airflow capability is represented bythe multi-directional arrow A.

It is also contemplated that the removable sidewalls or panels 95 may beadjusted in height to control airflow between the horizontally adjacenttrays 75. For example, it may be desirable to have some horizontalairflow communication between the adjacent trays 75, but it may also bedesired to have some restricted airflow between the trays. Accordingly,one or more of the panels 95 can have a selected height that is lessthan a full height as compared to the other side walls of the tray.Thus, this panel of a reduced height can be retained within itscorresponding slot 99 to enable some airflow between the horizontallyadjacent trays 74, but in a restricted manner.

Although FIG. 9D illustrates the combination of the connecting flange 91and connecting extension 93, other connecting means can be provided toallow horizontal connection between horizontally adjacent trays 75. Forexample, other flange/connecting extension configurations can beprovided in which a friction fit is used to connect the adjacentdesiccant trays. It is preferable however, to select connection designsthat do not require sealing gaskets or other external sealing elementsto effectively seal the surfaced joined between the adjacent trays.

Referring to FIG. 10, this vertical cross-sectional clearly illustratesthe compact and orderly arrangement of the desiccant trays when placedin the vertical configuration of FIG. 9A. The capability to stack traysupon one another and to seal each of the trays to one another withoutrequiring further modification to the trays makes the construction ofthe device user friendly to create an array of trays in the desiredconfiguration.

For uses of the device with greater water recovery requirements, alarger number of trays can be used to increase water recovery, or usesof the device with lesser water recovery requirements may dictate afewer number of trays be used. The requisite number of air conveyinglines, fans, and valves can be added to a desiccant stack to ensureproper airflow through the device for purposes of both maintainingairflow through the device during a charging cycle, as well as airflowthrough the device during an extraction cycle.

Referring to FIGS. 11 and 12, in yet another aspect of the invention, itis contemplated that a user may dynamically configure the flow path ofair through the device in order to maximize efficiency for the intendeduse of the device. In the example of FIG. 11, a parallel flow path isillustrated by the directional arrows in which each of the trays 74 haveopposing base sidewalls 98 with openings 100, which therefore allowsairflow to travel upwards in a vertical manner through the chamber andalso horizontally through the media cartridges 82. The only blockedsidewall with no openings 100 is the solid sidewall 180 located abovethe heat exchanger assembly 16. This sidewall 180 ensures the airinitially passes through the heat exchanger for purposes of heating theair, for example, during an extraction cycle. As shown in the FIG. 11air may travel horizontally through either a first lower mediacartridge, or the media cartridge in the second or next higher tray 74.

In the example of FIG. 12, the directional arrows show a torturous orserial flow path that is provided through the chamber of the device.Accordingly, alternating and opposite sidewalls of the stacked desiccanttrays 74 include the solid sidewalls 180 without openings 100. One canappreciate the advantages of the dynamic and modular construction of thepresent invention in which the trays can be placed not only in variouscombinations of vertical and horizontal arrangements, but also each traymay be configured with either solid sidewalls 180 or sidewalls 98 withopenings 100 in order to establish a desired airflow path through thechamber, and thereby maximizing airflow for the intended use of thedevice.

In the embodiments of FIGS. 9B and 9C, one can appreciate that a usercan configure the airflow in a nearly limitless number of paths in whichthe removable panels 95 enable selective airflow between horizontallyadjacent trays 74. For example, one portion of the device canincorporate a serial flow path, while another portion of the device mayincorporate a parallel flow path, while yet another portion of thedevice may incorporate combinations of both serial and parallel flowpaths. The highly configurable nature of the device enables a user tospecifically select not only the particular capacity and shape of thedevice, but also the particular airflow pattern between discreteselected portions of the device.

In another preferred embodiment of the invention, it can be considered amethod of configuring an array of desiccant trays for use in a waterrecovery device. Because of the modular capabilities of the device inwhich the desiccant trays can be selectively arranged, this method ofthe invention provides numerous benefits to a user who is able touniquely configure the device for a site specific installation.

In one step of the method of configuring an array, it includesdetermining installation specific requirements for the water recoverydevice. These requirements may include the water recovery outputrequirement in which the device must be configured with enough desiccanttrays to produce a known volume of water needed over a period of time.Depending upon the climate where the device is to be installed, the userhas to determine the number of desiccant trays employed to produce thegiven water requirement. Data can be developed to record the averageamount of water produced by a tray in a climate having known parametersincluding average daily temperature, pressure, and humidity conditions.Based upon this baseline data, the user can select the number of traysnecessary to fulfill the estimated water production requirement. Othersite specific requirements may include size and mounting constraints inwhich the device must fit within a designated mounting profile and/orwithin a designated height profile. Additionally, an installation mayrequire multiple devices to be installed, in which one or more of thedevices must have an array selected to accommodate mounting or heightconstraints of the site. Another factor or constraint to be consideredis the number of desiccant trays available for a specific installation.If the number of available trays is limited, then the user can alsoconsider manipulating the airflow pattern through the device in order tomaximize surface area contact between the desiccant media and theairflow through the device. In any event, airflow considerations are afactor to be considered when installing a device, even if there are nolimitations on the number of desiccant trays available. Yet additionalfactors to consider for installation of the device include availablecondensation capabilities and heating capabilities. If either of thesefactors are a material constraint for the installation involved, theuser has the capability to adjust deficiencies in these factors byadjusting the number of desiccant trays used in the installation. Forexample, assume ambient air is used as the cooling medium within thecondenser, and assume the ambient air for the particular climate wherethe device is installed is not capable of providing adequate cooling forthe selected number of desiccant trays. In this scenario, the number ofdesiccant trays might be increased to compensate for the inability tooptimally remove water from the airflow during an extraction cycle dueto the unfavorable ambient air conditions.

In another aspect of the method of configuring an array, it isadvantageous to provide the capability to effectively seal eachdesiccant tray as it is connected to another desiccant tray to ensurethere is limited loss of the airflow through the device. For thevertically stacked desiccant trays, as illustrated, sealing gaskets canbe used to effectively seal the trays. For laterally adjacent trays, asillustrated, it may be advantageous to use flange-type connectionsbetween the trays which provide not only structural stability, but alsosealed connections without having to use additional means to seal theadjacent trays. Nonetheless, it is also contemplated that sealinggaskets could be used between laterally adjacent trays, in combinationwith some type of locking feature to connect the trays.

In yet another aspect of the method of configuring the array, anotherconsideration is the creation of the optimal airflow pattern through thedevice. Because of the nearly limitless number of ways in which thedesiccant trays may be configured, this flexibility in the design of thedevice also lends itself to a corresponding nearly limitless number ofways in which airflow patterns can be created. Serial flow paths,parallel flow paths, and combinations of these flow paths may be adoptedfor specific installation. Laterally adjacent trays can be constructedso that a gap or open space exists at the location where the trays areconnected to one another. As shown in one of the preferred embodiments,this gap or open spaces is facilitated by the removable panels, whichtherefore allow horizontal airflow between the laterally adjacent trays.With respect to vertically stacked trays, the number and size of airflowslots in the sidewalls of the trays can be modified to accommodate thedesired airflow pattern(s) through the device.

Referring now to FIGS. 13 and 14, an example construction is providedfor a valve or damper and fan combination. As shown, in the schematicdiagram of FIG. 1, airflow control through the device includes variouspairs of fans and dampers. Accordingly, the FIGS. 13 and 14 are intendedto illustrate how these various pairs of fans and dampers may beconstructed in accordance with the advantages of the modularconstruction of the invention. A fan assembly 150 is shown as includinga fan housing 158 disposed between a pair of fan flanges 156. The fan160 is disposed within the fan housing 158, and includes acharacteristic fan hub, and a plurality of fan blades. A valve assembly152 connects to the fan assembly. A single connecting flange 162 may beplaced between the valve assembly and fan assembly. The construction ofthe valve assembly 152 may include two half sections, shown as upperhalf section 164 and lower half section 166. The flapper or valveelement 168 has a mounting pin 170, which is received in the pinopenings 174 of the upper half section 164. Pin locks 172 may be used tosecure the ends of the mounting pin 170. As also shown in FIG. 13, anadjacent tubing or conduit section 154 may be secured to the fan also bya single connecting flange 162. Similarly, the opposite end of the valveassembly 152 may connect to an adjacent tubing section 154 by a singleconnecting flange 162. The tubing sections 154 may simply befrictionally received within the adjacent flanges 162. The half sections164 and 166 may be secured to the flanges 164 also by a friction fit, asachieved by the flange extensions 176, or by some other connecting meansin which substantial airflow loss is limited between the connections. Asalso shown, the fan 150 may be secured to its abutting flanges 162 as bya screw and nut combination. The FIGS. 13 and 14 are intended toillustrate an example construction in which pairs of fans and valves maybe connected to one another in line with sections of tubing, wherein theconstruction is simple, reliable, and repeatable without the need forspecial tools or equipment. Thus, functionally distinct pairs of fansand valves of the device when installed in the device may be assembledby similar assembly methods.

In order to control the device, an integral controller 84 (FIG. 1) maybe used. While manual control is also possible, use of a controller hasa number of advantages to include less burdensome user efforts, and moretimely and precise control of the device for producing the desiredamount of water. The controller 84 may be a known industrial controller,such as a programmable logic controller (PLC).

Referring to the FIG. 15, this figure is intended to represent thecontroller 84 as a computing device 200 with known functionality. Morespecifically, FIG. 15 illustrates one embodiment of a computing device200 comprising hardware elements that may be electrically coupled via abus 255. The hardware elements may include one or more centralprocessing units (CPUs) 205; one or more input devices 210 (e.g., amouse, a keyboard, etc.); and one or more output devices 215 (e.g., adisplay device, a printer, etc.). The computing device 200 may alsoinclude one or more storage device 220. By way of example, storagedevice(s) 220 may be disk drives, optical storage devices, solid-statestorage device such as a random access memory (“RAM”) and/or a read-onlymemory (“ROM”), which can be programmable, flash-updateable and/or thelike. The controller 200 also includes one or more input/output modules201. The input/output modules may be built in with the controller, ormay be one or more external input/output modules that plug into thecontroller. For PLCs, most of these are equipped with extensiveinput/output module capabilities in which a wide range of inputs andoutputs may be accommodated. Further, because PLCs are typically madefor severe operating conditions, the use of a PLC as a controller in thedevice of the invention may be a preferred option.

The computing device 200 may additionally include a computer-readablestorage media reader 225; a communications system 230 (e.g., a modem, anetwork card (wireless or wired), an infra-red communication device,etc.); and working memory 240, which may include RAM and ROM devices.Optionally, the computing device 200 may include a processingacceleration unit 235, which can include a DSP, a special-purposeprocessor and/or the like. The computer-readable storage media reader225 can further be connected to a computer-readable storage medium,together (and, optionally, in combination with storage device(s) 220)comprehensively representing remote, local, fixed, and/or removablestorage devices plus storage media for temporarily and/or morepermanently containing computer-readable information. The communicationssystem 230 may permit data to be exchanged with a data network and/orwith another computing device within a network, as further explainedbelow regarding FIG. 16.

The computing device may also comprise software elements, shown aslocated within a working memory 240, including an operating system 245and/or other code 250, such as program code implementing a program orcode for operation of the device. The computing device 200 may alsoemploy a GPS receiver 260 for location based capabilities. The GPSreceiver 260 can be used to further exploit data regarding geographicaland/or weather conditions to improve the operational efficiency ofdevice. For example, the GPS receiver can be used to download dataregarding orientation and duration of sunlight and the direction(s) ofprevailing winds. This data can be used to update or improve thealgorithms to obtain better efficiencies for solar energy extraction andto minimize fan power needs. The computing device 200 may other includea radio transceiver 265 that enables the device to have a wirelesscommunications capability. A particular radio communications protocolmay be employed depending upon geographical limitations where the deviceis installed, enabling the device to maintain wireless communicationswith a wireless communications network.

Alternate components of the computing device might also be used and/orparticular elements might be implemented in hardware, software(including portable software, such as applets), or both. Further,connection to other computing devices such as network input/outputdevices may be employed.

Although the device has been described with the use of a computingdevice 200, it is also contemplated that the device may also becontrolled by one or more microcontrollers. A microcontroller is anintegrated chip including a central processing unit (CPU), a memoryelement (such as RAM or ROM), a group of input/output ports, and timers.Microcontrollers, however, are typically designed to execute only alimited number of tasks because of the limited processor capabilitiesand therefore, are limited in terms of their ability to monitor numerousinputs and to generate numerous command outputs. Nonetheless, because ofthe relatively few inputs and outputs of the device, a microcontrollerin combination with a communications element, such as a transceiver witha wireless capability, remains as a viable solution in terms ofproviding control for the device.

The computing device or microcontroller(s) may also be incorporatedwithin a communications network, as shown in the FIG. 16. The FIG. 16 isintended to illustrate that either a computing device ormicrocontroller(s) be represented by the reference numeral 200. Further,the FIG. 16 is intended to illustrate an example communication system300 that may be used in connection with the device and method disclosedherein. The system 300 may include one or more remote general purposecomputers 305 and 310 that communicate through a communications network310 with one or more of the devices 10, each with their own integralcontroller/microprocessor(s) 200. By way of example, the general purposecomputers may be personal computers and/or laptop computers runningvarious versions of Microsoft Corp.'s Windows™ and/or Apple Corp.'sMacintosh™ operating systems) and/or workstation computers running anyof a variety of commercially-available UNIX™ or UNIX-like operatingsystems. These remote computers 305 and 310, may also have any of avariety of applications, including for example, database client and/orserver applications, and web browser applications. Alternatively, theuser computers 305 and 310 may be other electronic devices, such as anInternet-enabled mobile telephone, and/or personal digital assistant,capable of communicating via the network 320 and/or displaying andnavigating web pages or other types of electronic documents. Althoughthe exemplary system 300 is shown with two remote computers, any numberof remote computers may be supported.

The network 320 may be any type of network familiar to those skilled inthe art that can support data communications using any of a variety ofcommercially-available protocols, including without limitation TCP/IP,SNA, IPX, AppleTalk, and the like. Merely by way of example, the network320 may be a local area network (“LAN”), such as an Ethernet network, aToken-Ring network and/or the like; a wide-area network; a virtualnetwork, including without limitation a virtual private network (“VPN”);the Internet; an intranet; an extranet; a public switched telephonenetwork (“PSTN”); an infra-red network; a wireless network (e.g., anetwork operating under any of the IEEE 802.11 suite of protocols, theBluetooth™ protocol known in the art, and/or any other wirelessprotocol); and/or any combination of these and/or other networks.

The system 300 may also include one or more server computers 325. Theserver 325 may be a web server, which may be used to process requestsfor web pages or other electronic documents from user computers 305 and310. The web server can be running an operating system including any ofthose discussed above, as well as any commercially-available serveroperating systems. The web server 325 can also run a variety of serverapplications, including HTTP servers, FTP servers, CGI servers, databaseservers, Java servers, and the like. In some instances, the web server325 may publish operations available as one or more web services.

The system 300 may also include a database 335. The database 335 mayreside in a variety of locations. By way of example, database 335 mayreside on a storage medium local to (and/or resident in) one or more ofthe computers 305, 310, or on a storage medium local to one or more ofthe controllers/microprocessor(s) 200 of the devices 10. Alternatively,the database 335 may be remote from any or all of the computers orcontrollers, and in communication (e.g., via the network 320) with oneor all of the computers and controllers. The database 335 may reside ina storage-area network (“SAN”) familiar to those skilled in the art.Similarly, any necessary files for performing the functions attributedto the computers and/or controllers/microprocessors may be stored remotefrom or locally on the respective computers or controllers. The database335 may be a relational database, such as Oracle 10i™, that is adaptedto store, update, and retrieve data in response to SQL-formattedcommands.

As also shown in the FIG. 16, the controllers/microprocessor(s) 200 eachcommunicate with other components of the system 300 through the network320. Although the controllers/microprocessors 200 may have thecapability to independently operate and control their correspondingdevices 10, additional features of the invention may be available whenthe controllers are incorporated within the communication system 300.For example, if a device is moved from one location to another, thecontroller could receive updated algorithms that provide more closelymatched programming features corresponding to the particular environmentin which the devices may operate. Additionally, software or othercommand updates may be downloaded to the controllers/microprocessorsthereby eliminating the need for manual software updates. Additionally,information may be uploaded from the controllers/microprocessors. Thisinformation may be used as historical operating data to improve softwareprogramming or other aspects of control for the devices. Since thedevices may be operating in remote or austere conditions, the capabilityfor the controllers to communicate through a communications network canprovide other benefits. For example, if a controller experiences amalfunction or suffers from a reduced functional capacity, it would bepossible to bypass control of the device as normally provided by thecontroller/microcontroller by commands sent through one or more of theremote computers. In the event there are a multitude of devicesfunctioning simultaneously within one or more locations, the computingcapability of the server 325 may be advantageous in providing additionalor supplemental control to the devices. Additionally, the database 335can be useful in compiling operational data for the devices in order toimprove the sets of algorithms and software commands that may beassociated with operation of the devices. Those skilled in the art canappreciate other advantages of incorporating a device 10 within acommunication system 300.

In accordance with other methods of the present invention, a method ofassembly of a water recovery device is provided. According to thismethod, the modular construction of the device enables a simplifiedassembly process, which minimizes or eliminates the need for specialequipment to assemble the device. According to this method, a pluralityof desiccant trays are provided, each of the desiccant trays having thesame construction to include configurations for upper and lower surfacesthat enable the desiccant trays to be stacked vertically upon oneanother. A single gasket can be used to seal the connection betweenvertically adjacent desiccant trays. The weight of an upper desiccanttrays stacked over a lower desiccant tray provides enough force tocompress and seal the gasket, therefore providing a substantially leakproof connection. A desired number of desiccant trays can be stackedvertically upon one another during assembly to provide the desireddevice water recovery capacity. Also in accordance with this method, oneor more horizontally adjacent desiccant trays can be used to increasethe capacity of the device, taking advantage of, for example, theability to horizontally connect desiccant trays as illustrated in FIGS.9C and 9D. Inlet and exhaust lines interconnect the desiccant stack to acondenser. These lines are preferably assembled as friction fitconnections, without the need to provide additional sealing meansbetween the connections. The desiccant provided in the device can beinitially employed by simply placing an amount of the desired desiccantchemical within the respective desiccant trays. Subsequently, a chargecycle can be conducted in order to disperse the desiccant within thedesiccant media material. More specifically, a method is also providedfor initial startup for a water recovery device in which the desiccantis placed within the trays, a charge cycle is conducted to pass ambientair through the device, and over time, the dried desiccant chemicalwithin the trays wicks upward through the media material. Overadditional time, the desiccant wicked into the media material reaches astate of equilibrium.

In accordance with other methods of the invention, simplifiedmanufacturing of components is achieved by use of identicallyconstructed desiccant trays which can all be made from a single mold.Similarly, each of the inlet and exhaust lines can be of the sameconstruction, as well as the plurality of valves and baffles employed.Each of the desiccant cartridges can also be of the same constructionwhich again simplifies manufacturing requirements. Accordingly,repeatability in use of various components leads to manufacturingefficiencies and overall cost savings.

In accordance with other methods of the present invention, a deviceremoves water vapor from an incoming, ambient airstream. The exhaustairstream leaving the device is therefore a dried or water leanairstream. Operation of the device can conceptually be divided into twomain cycles, namely, a charge cycle and an extraction cycle. In thecharge cycle, the ambient airstream is passed through a chamber, acrossa desiccant stack, and back to the environment. The desiccant absorbswater vapor in the air stream. The desiccant is preferably employed in aliquid solution with water. The desiccant solution is distributed in thechamber by a desiccant media, including a plurality of media sheets,preferably in folded media sheets configured within media cartridgesdisposed in each tray of the desiccant stack. In accordance with thesemethods, a charge cycle includes absorption of water vapor, andcontrolling the amount of water vapor removed from the airstream suchthat the desiccant solution does not become over saturated with water.In arid climates, it may be advantageous to run the charge cycle duringnighttime hours when the relative humidity rises due to a correspondingdrop in ambient air temperature. A controlled flow of air is passedthrough the chamber of the device by one or more fans. As set forthabove in the illustrated preferred embodiment, one or more fans may belocated at the entrance to the chamber, coupled with one or more fanslocated at the exit of the chamber. Airflow sensors along withtemperature and humidity sensors monitor the state of the chamber. Anoptimum airflow through the chamber is achieved to match the desiredquantity of water to be recovered. If a relatively small amount of wateris the recovery requirement, then a smaller volume of air is passedthrough the chamber as compared to a larger water recovery requirementthat must be attained in the same amount of operation time. Once thedesiccant media has absorbed the requisite amount of water for thecharge cycle, an extraction cycle is commenced. First, the chamber isisolated from the ambient airstream by closing all valves or dampersthat communicate with the surrounding environment. Heat energy is addedto the chamber. This may be achieved by use of a heat exchanger that hasmany possible sources of power. Heat energy is added to a predeterminedpoint in which vaporization occurs for the water within the chamber. Atthis point, the moist air within the chamber can be circulated through acondenser. Preferably, the condenser does not require a separate sourceof power for cooling. Rather, it is preferred to initiate condensingwhen the internal temperature within the chamber exceeds a dew pointtemperature relative to the external ambient temperature. Accordingly,the cooling “source” for the condenser is simply the ambient air, and aflow of ambient air is passed through the condenser to achievecondensing of the moist chamber air. The condenser has a passageway,typically defined by a cooling coil, in which the cooler temperature ofthe coil causes the water vapor to condense. Water droplets condensed onthe surfaces of the condensing coil are collected in a container thatcommunicates with the condensing coil. During this condensing phase ofthe extraction cycle, heat continues to be added to the chamber for aperiod of time to evaporate a desired amount of water trapped within thechamber. Accordingly, recirculation of the air within the chamber occursin which a return line is provided from the condenser back to thechamber. In addition to adding heat to the chamber, the vaporizationtemperature of the water can be more easily achieved by reducing thepressure within the chamber. For example, a partial vacuum can be drawnfor the air within the chamber, and the remaining amount of air withinthe chamber can be heated and re-circulated during the condensing phase.

Further in accordance with methods of the invention, it is contemplatedthat optimal desiccant solution ratios are maintained for each reservoirof solution within each tray. Liquid level sensors along with chemicalconcentration sensors may be employed in each tray to monitor liquidlevels and desiccant concentrations. As needed, desiccant solution canbe replaced and/or water may be automatically added to each tray assupplied from supply reservoirs that communicate with each of the trays.

Further in accordance with methods of the invention, it should beapparent that the use of desiccant trays provides distinct advantages incontrolling amounts of desiccant used, as well as providing thecapability to recover and reuse saturated desiccant that drips back intothe desiccant trays. More specifically, during a charge cycle, someamount of the desiccant may become saturated, and therefore may bygravity drip into the corresponding desiccant tray. In this situation,the desiccant is recovered and can be reused again after the extractioncycle. In the extraction cycle, the desiccant is returned to a morebalanced concentration through the drying action achieved in theextraction cycle. Consequently in the next charge cycle, the desiccantin solution will therefore be wicked back up through the media material.

Further in accordance with methods of the invention, it should beapparent that the use of desiccant trays provides distinct advantages inproviding the capability to recover and reuse dried desiccant particlesthat may dislodge from the media material as well. In this situation,some portion of the desiccant may dry and adhere to the media materialduring an extraction cycle, and some particles will inevitably becomedislodged and fall. The desiccant tray will capture these particles, andthe liquid remaining in the desiccant tray will allow the particles tobe automatically placed back into solution, and therefore made ready forreuse.

Further in accordance with methods of the invention, the dried airstreamthat is produced during a charge cycle can be used to condition theinterior airspace of a man-made structure. Accordingly, duct work may beconnected to the exhaust airstream interconnecting the exhaust airstreamwith the interior airspace.

Also in accordance with methods of the invention, the modularconstruction of the device allows for easily changing the water recoverycapacity of the device. Therefore, it is contemplated that waterrecovery capability can be optimized by changing the number of traysused by changing the exposed surface area of the media cartridges,and/or changing the flow path of air through the chamber. As discussed,a serial flow path through the chamber or a parallel flow path throughthe chamber changes the dwell time of the airstream within the chamber.These different flow paths also result in greater or lesser contact ofthe desiccant media with the airstream which, in turn, alters the rateat which water is absorbed by the desiccant. Additionally, the flow rateof air through the chamber of the device can also be adjusted to meetthe desired water recovery requirement. In general, a greater flow rateof air through the chamber should result in a greater amount of waterrecovered as compared to a lesser flow rate.

Also in accordance with methods of the invention, it is contemplatedthat dynamic programming is used with a controller/microprocessor tooptimize device operation. Within the controller/microprocessorprogramming, algorithms can be used that establish base line or initialoperation parameters based upon known environmental factors. Theseenvironmental factors include daily temperature data, daylight data,humidity data, wind data, and potential damage scenario data. Each ofthese factors may ultimately affect the operation of the device. Withrespect to temperature and humidity data, this data will partiallydetermine optimum times for operating the cycles of the device. Thedaylight data also helps to define when temperature and humidity changeswill most rapidly occur during average temperature conditions. Wind datacan be used to ensure the device is oriented in the proper directionsuch that a constant flow of air can be provided through the devicewithout undue affects of adverse wind conditions. Potential damagescenarios relate to the specific location where the device is placed,and the chances that a human or environmental event will damage ordestroy the device. By evaluating each of these factors as compared todifferent geographical locations, initial setup and operation of adevice is simplified and initially optimized. As a particular device isplaced into operation, continued monitoring of environmental conditionsalong with the operational capability of the device can be used to alterthe initial operational algorithms to then establish optimal operationalparameters. Because multiple devices may be employed in austere ordifficult to travel locations, it is also advantageous to incorporatethe devices within a communications network in which operation of thedevices may also be controlled remotely. For example, consider a devicethat has been damaged, or has one or more components that are notfunctioning to capacity. In this scenario, commands may be issued from aremote computing device to change the current operational algorithms tocompensate for the damage to components. One specific example couldrelate to a component such as a fan or valve that has limitedfunctioning, and therefore, the operational algorithm could be modifiedto change the operation of these elements in order to meet the desiredwater recovery goal.

Also in accordance with methods of the present invention, it may bepossible to determine the optimum times for running a charge cyclesimply by evaluating nighttime hours. For example, light sensors and atime of day clock may be used by the controller to initiate andterminate a charge cycle, the conclusion in this method of control beingthat nighttime hours are the best for running the charge cycle.

Further in accordance with methods of the invention, it is contemplatedthat the recovered water may be further treated to ensure it is potable.For example, a number of additional water treatment measures may betaken to make the water potable. Such measures may include filtration,exposure to ultraviolet light, mineralization, chlorination, and/orfurther chemical treatment.

Further in accordance with methods of the invention, it is contemplatedthat in lieu of a single heat exchanger, a desiccant stack may takeadvantage of multiple heat exchanging assemblies powered by a singlesource of power. Accordingly, selected trays within a desiccant stackmay be disposed between one or more heat exchanging assemblies in whicheach assembly has a heating line, a heat distribution element, andsensors. These assemblies may each have their own housing, or the traysmay be modified to incorporate the heat exchanging assemblies in which asingle housing can be used for both a desiccant tray and heat exchangingassembly combination.

While illustrative embodiments have been described in detail herein, itis to be understood that the concepts may be otherwise variouslyembodied and employed, and that the appended claims are intended to beconstrued to include such variations, except as limited by the priorart.

What is claimed is:
 1. A method of assembling a modular water recoverydevice comprising: providing a plurality of desiccant trays, each ofsaid plurality of desiccant trays having upper and lower surfacesconfigured for receiving a sealing gasket; providing a plurality ofreplaceable desiccant media cartridges, one media cartridge being placedin respective ones of the desiccant trays; selectively verticallystaking the plurality of desiccant trays; providing a plurality of thesealing gaskets, one of the plurality of sealing gaskets being placedbetween each of the vertically stacked desiccant trays; providing aplurality of inlet lines and exhaust lines, at least some of saidplurality of inlet and exhaust lines including respective baffles andvalves; providing a condenser; and interconnecting the plurality ofdesiccant trays to the condenser with the at least some of the pluralityof inlet and exhaust lines; wherein the media cartridges are fittedwithin a bottom portion of the respective desiccant trays and are placedwithin the desiccant trays, and wherein at least some portion of themedia cartridges are submersed in a liquid desiccant solution.
 2. Amethod, as claimed in claim 1, wherein: said inlet lines and exhaustlines are connected by friction fit connections to achieve substantiallyleak proof connections between the inlet and exhaust lines and therespective desiccant trays and condenser.
 3. A method, as claimed inclaim 1, further including: providing at least one row of two laterallyadjacent desiccant trays in which the two laterally adjacent trays areconnected to one another thereby allowing air flowing through saidlaterally adjacent trays to also flow horizontally between the laterallyadjacent two trays.
 4. A method, as claimed in claim 3, wherein: onetray of the at least two trays includes a connecting flange, and theother tray of the at least two trays includes a connecting extensionconnected to the connecting flange, thereby facilitating attachmentbetween the at least two trays.